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At Control-Care our vision knows no bounds and therefore we are spreading our wings and establishied a strong presence in the Middle East.
Control-Care specializes in turbomachinery and other industrial control systems offering systems, as well as services to customers in energy, chemical, petrochemical, power generation and many other industries.
Our ambitious target is to contribute to a reduction of energy consumption of turbomachinery and thus a smaller CO2 footprint through development of optimal control strategies and smart control algorithms. Control-Care provides solution-oriented engineering and services for any kind of turbomachinery controls challenge while maintaining highest industry standards.
We design new and rejuvenate existing turbomachinery control systems, providing field and troubleshooting services and tailor-made training at site for turbomachinery OEMs, engineering contractors and end-users globally. In addition, more and more customers are looking for optimal maintenance strategies for their turbomachinery via remote monitoring and diagnostics; it saves costs and increases the availability of such installations.
Our qualified and certified engineers are experienced on a wide range of turbomachinery control and monitoring systems and covers all major and third party supplied control systems. For additional information please check our company flyer or glance through our impressive and extensive project reference list.
Specialised commissioning support for Compressor Control Systems,
Proud to share our successful field service support for the commissioning of compressor control systems!
✅ Commissioned the Master Load Sharing Controller (MLSC) using Siemens S7-400H PLC & HMI WinCC
✅ Resolved fiber optic communication issues between rigs
✅ Supported performance and surge testing of GTC and WAG compressors
🛠 Key Equipment Involved:
GTC: 3-stage compressor (Datum D16R9B & D6R6S), driven by SGT-700 gas turbine
WAG: Datum D6R3S compressor, driven by electric motor
Controls: Siemens S7-400H redundant PLCs, Bently-Nevada 3500 vibration monitoring, Braun overspeed protection
A solid demonstration of our team's technical expertise and commitment to reliable commissioning and control integration!
Successful completion of field services for the checkout, commissioning, and startup of two Steam Turbine Generator (STG) control systems.
The project involved comprehensive testing and commissioning of two 13 MW SST-600 back pressure steam turbines, each managed by a state-of-the-art SPPA-T3000 control system.
The scope of work included cold checks, detailed logic verification, and updates to the plant auxiliaries, protection systems, and governing controls. Key milestones achieved during commissioning included machine synchronization, full load testing, load throw-off tests, and operational validation of both back pressure and inlet pressure control modes. All turbine and generator limiters were rigorously tested to ensure optimal performance and safety.
Each STG unit, equipped with a low-pressure hydraulic system, underwent thorough inspection and commissioning of the steam turbine, gearbox, generator protection and trip logics, as well as the lube oil system. The successful integration and interface with the electrical systems further ensured a seamless and reliable operation.
This milestone underscores Control-Care’s commitment to delivering high-quality engineering services and reinforces its expertise in power generation and control systems.